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3800 Series II Supercharged Swap 2005 Spring Todo List

-- To Buy (aka light money on fire) --

  1. Flexplate bolts #24501365
  2. Misc Vac hose
  3. New Front and Rear anti-swaybars with endlinks
  4. 2.5" and 3" mandrel bend pieces for exhaust
  5. Battery cable
  6. Air filter with 3.75" ID
  7. Push connect fittings for fuel rail & fitting adapters
  8. Hose ends and -6an hose for fuel lines
  9. 4 AWG glass fuse holder

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    Trans dipstick

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    New GM Supercharge Oil #12345982 (2)

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    '87 Olds 88 Adj. Trans. Modulator #DEUTSCH-MV303 from AutoZone
  13. 1" Swaybar bushings #ENS-9-5129R
  14. Coolant hoses
  15. Intake heater hose

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    Long 26" SS brake lines

-- Engine --

  1. Drop engine cradle and fix TC -> Flexplate problem
  2. Contact Pure Choice Motorsports about Fuel 'Situation'
  3. Return PepBoys Order
  4. Remove front cross member
  5. Modify front cross member
  6. Modify upper dogbone strut brace
  7. Modify heater plumbing

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    Mount battery tray & wire
  9. Mount coilpack
  10. Run spark plug wires

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    Mount PCM, secure bulkhead connectors/cables
  12. Connect brake booster vacuum line
  13. Run boost/vacuum line, plug remaining
  14. Order big air filter
  15. Connect transmission cooling lines
  16. Bolt up Flexplate -> Torque converter
  17. Buy/install coolant hoses
  18. Modify/install AC hoses
  19. Wire ignition fuse box
  20. Fuel lines
  21. Oil, transmission fluid and coolant

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    Exhaust

-- Brakes --

  1. Get front cross member bumpstops welded
  2. Paint and re-assembler, clean-up spacers

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    Reassemble hub assembly

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    New brake lines

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    Mount brakes
  6. --- Test Engine ---

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    Install new master cylinder

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    Plumb proportioning valve to rear brake line

-- Other --


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    Mount/balance new tires

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    New front/rear swaybars

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    Alignment

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    Touch up underbody paint

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    Autometer gauges and gauge pod

Direct all questions, comments, and suggestions to my AIM screen name @ nitroteen.


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